Recovered carbon black in footwear sole compounds

A sole manufacturer trialled recovered carbon black to add recycled content without changing its moulding process.

Footwear
Sample case study(01)The challenge

The customer wanted to include recycled material in its sole compounds to meet brand sustainability requests, while keeping abrasion resistance, hardness and colour within its existing specification.

(02)Our approach
  • 01
    Reviewed the existing compound and the role of carbon black in it
  • 02
    Supplied a trial lot with test data for the customer's lab
  • 03
    Ran lab mixes at stepped replacement levels against the standard compound
  • 04
    Moved the best-performing mix to a production-line trial
(03)Trial parameters
ParameterResult
Hardness (Shore A)Met agreed criteria
Abrasion lossMet agreed criteria
Tensile strength and elongationMet agreed criteria
Colour and surface finishMet agreed criteria
Processing behaviour on the lineMet agreed criteria
(04)Outcome

The partial-replacement compound met the customer's specification in lab and line trials and was approved for regular production of selected sole ranges.

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