Recycled filler for conveyor belt cover compounds

A belt maker evaluated recovered carbon black in cover compounds where abrasion and tear resistance are critical.

Conveyor Belts
Sample case study(01)The challenge

The customer faced volatile virgin carbon black prices and wanted a locally sourced alternative for part of its cover compound, without reducing belt life.

(02)Our approach
  • 01
    Selected compounds where carbon black loading is high
  • 02
    Agreed acceptance criteria with the customer's quality team
  • 03
    Supplied trial material and full documentation
  • 04
    Supported lab mixing and a production trial
(03)Trial parameters
ParameterResult
Abrasion resistanceMet agreed criteria
Tear and tensile strengthMet agreed criteria
Cure behaviourMet agreed criteria
Adhesion between cover and carcassMet agreed criteria
(04)Outcome

Blends of recovered and virgin carbon black met the agreed criteria for selected belt grades, giving the customer a second, local supply source.

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